Here comes the robot! The production cost of doors and Windows is reduced by 70%.
Followed the doors and Windows of retail stores, retail order sum is more and more, and the user's demand is more and more diversified, customization and mass production of more and more significant, different standards of doors and Windows can't batch production, caused the door to produce low power.
Industry 4.0 is just as useful to deal with this dichotomy.
Now, a domestic Windows and doors equipment enterprise has first introduced using robot, and after a self-developed software, finished in factory automation, intelligent, high power Windows and doors production line. This company is the vime technology co. LTD.
How does a robot accomplish intelligent production?
What does the door window enterprise demand do?
With these questions, FBC special skills to locate the shi technology co., LTD. Director Mr Wang tao, interviewed and concluded that to finish efficiently and real mass customized produce doors and Windows, it is necessary to deal with the following three key problems:
1) quickly collect and analyze user requirements.
2) sufficient material reserves.
3) "robot" equipment intelligent switch, customized production.
Wang tao, technical director of weimeishi technology co., LTD.
Why and how quickly to collect and analyze user requirements?
The customization requirement of the user is from the user's different love of door and window, understanding the order quantity and diversified demand of the user, which is the condition and root of reasonable arrangement.
And Internet software is a very good way, a way to customize and place a single window can quickly collect demand.
Because retail user about door window standard and technical terminology do not know, want to make the software true to have practical, must complete the abbreviation operation, abbreviate to see a meeting.
In the words of mr.wong: order of our self-developed software can be said to be the "fool", anyone can very quickly, and when the user to fill in the unreasonable value, the system will automatically prompt.
In order to reach a certain number of orders, there are a variety of different requirements for colors, stripes, and open methods. So many different orders, how to mass production?
These requirements are a diverse group, but in fact, if in accordance with the categories found in the abnormal like terms, will find so many different needs look there must be rules, in processing time do like terms together, can also complete the batch production.
There is no satisfactory material inventory, nor can intelligent production be completed.
Large-scale and customized materials consumption is very large, and the requirement of material variety is very high.
When the intelligent equipment is divided into the optimal plan according to the specific situation, the demand will have abundant material variety and quantity to be selected for the smooth implementation of the production. If the demand for raw materials cannot be quickly responded to, it will not be able to produce products that meet the needs of users in time.
This has put forward a high demand for the supply chain of enterprises, and the demand enterprises set up a normal inventory of materials, so as to quickly satisfy the diversified demands of users.
So in addition to optimizing the order process and equipment, locate the shi also in has been constantly improve products supply chain, to ensure that can respond to the diversification of customer demand, customized produce satisfied with high power.
Let the robot make resolution plan, useful decline produces the cost.
Most of the smart production equipment in the mall is still in the "teaching stage", which is to let the production equipment repeat the previous action.
But in retail stores, doors and Windows produced rarely exists repetitive operation, the previous of blanking length may no longer appear, and the variables of door window is not only the length, and cutting method, 2 or 3 fan of share out bonus, etc.
In the practice of planning and produce different Windows, equipment needs do a lot of adjustments, such as aluminum alloy casting pouring casting pouring knife, plastic adjustable welding bubbles, from this order to other under an order to material, it is necessary to have measurement data and input, the adjustment time in more than 10 minutes, some even needs a few hours.
This is one of the biggest pain points in most doors and Windows factories.
However, weimeishi solved this problem with intelligent "robot", let the robot make its own resolution plan, quickly cut out the best results according to the specific situation, and quickly switched and implemented the production!
This greatly enhances the production power!
Related to general factory 10 minutes to several hours of preparation time, locate the intelligent production equipment needs only a few seconds time, completed the real robot "do resolution plan", the maximum to ensure product quality stability, improve power also, capital also decreased greatly. According to statistics, compared with before the introduction of equipment, the production of this money is down about 70%.
In the smart factory, the whole production cycle is divided into the order preparation period, the production preparation period and the delivery date. The software will be able to collect and classify the various requirements of the order. Phase ii material preparation; The third stage is produced. Each period is 6 days, and the entire cycle is only 18 days. Regardless of producing 1 fan is 100 window, the production cost of individual window is same!
It has to be admitted that these intelligent production equipment can help enterprises to improve power and reduce the cost. But there are also concerns that robots will cause many people to lose their jobs.
To which mr.wong said: "with the intelligent equipment, factory power raised, workers should also grasp the better skills talents drive these devices, it is also a kind of lash the workers themselves, there will be more brilliant itself can be improved after the timing."
